As a prototyper for Boa Fit System, I built functional prototypes so that brands could see the Boa system on their product. I used a combination of hand operated sewing machines, laser cutters, 3D printers, heat presses, and any other tools that were necessary to get the job done. Below you’ll find a small sample of the types of prototypes I built over my 3 years at Boa.
All of these shoes were delivered to us with standard shoe laces. I deconstructed the uppers, replaced the laces and associated layers with lasercut panels, and installed the Boa lace guides and Dial housings per the manufacturing guidelines. Panel shapes were found using a layup of painter’s tape directly on the shoe upper to trace key features, and then refined in Adobe Illustrator before lasercutting. All stitchwork was done on a hand cranked cobbler’s sewing machine.
Below: Sketchbook Pro drawings that were used as part of the Workwear Exploration that lead to my name being included as an Inventor on multiple patents related to innovative lacing configurations for ankle height boots.